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China OEM Hot Sale China Famous Brand Front End Telescopic Hydraulic Cylinder for Dumper Truck with Great quality

Product Description

Product description:
Junfu is famous brand in front-end cylinders, offering an extensive catalogue from 5 to 100 tons with bespoke solutions. Designed for rear-end tippers and tippers trailers, CHINAMFG brand front-end telescopic cylinders are known for their durability, reliability in all conditions and value for money. We believe in delivering a solution that can rapidly and successfully meet your requirements in demanding industries such as transportation, construction and mining. With high payload and longer service intervals for increased operating time, CHINAMFG brand front-end cylinders are also environmentally friendly solutions with lower oil & fuel consumption.

FC telescopic front-end(front mounting) cylinders are primarily designed for straight headboard dump trucks with a capacity range of over 100 tons tipping weight. Our trunnion type FC cylinder is lightweight, strong, maintenance free and offers the most added stability to the tipper. The CHINAMFG brand FC tipping cylinders have earned reputation for their reliability and value for money over many years.

Designed for Dump Truck applications, FC series cylinder with 3-7 stages is capable of lifting more weight which in return allows trucks to be equipped with smaller cylinders reducing space and saving weight. This CHINAMFG series cylinder is mostly used in combination with a Straight Headboard Type and Trunnion Type Body Connection.

The hydraulic system including hydraulic oil tank, gear pump, lift valve, air control valve and limit valve, oil pipe and joints.

Product Details

series  model

L1

L2

L3

L4

L5

L6

ΦA

Pipe joint

Applicable cargo box length(mm)

Overhang length(mm)

Lifting angle

Lifting weight(Kg)

Fuel tank selection
recommend(L)

1

3

7

3TG-F137*3830

200

65

360

60

325

1585

Φ60

G1

4700-5300

800

47-52°

43

80

4TG-F137*3830

200

65

360

60

325

1270

Φ60

G1

4700-5300

800

47-52°

31

80

4TG-F137*4280

200

65

360

60

325

1390

Φ60

G1

5300-6000

800

47-52°

36

80

4TG-F137*4800

200

65

360

60

325

1510

Φ60

G1

5800-6500

800

47-52°

36

80

1

5

7

4TG-F157*4280

245

65

360

60

325

1385

Φ60

G1

5300-5800

800

47-52°

53

80

4TG-F157*4800

245

65

360

60

325

1505

Φ60

G1

5800-6500

800

47-52°

53

100

4TG-F157*5100

245

65

360

60

325

1580

Φ60

G1

6200-6800

800

47-52°

58

100

4TG-F157*5390

245

65

360

60

325

1655

Φ60

G1

6600-7200

800

47-52°

58

100

5TG-F157*4050

245

65

360

60

325

1125

Φ60

G1

5000-5500

800

47-52°

46

80

5TG-F157*4280

245

65

360

60

325

1165

Φ60

G1

5300-6000

800

47-52°

46

80

5TG-F157*4800

245

65

360

60

325

1265

Φ60

G1

5800-6500

800

47-52°

49

80

5TG-F157*5100

245

65

360

60

325

1340

Φ60

G1

6200-6800

800

47-52°

49

80

5TG-F157*5390

245

65

360

60

325

1385

Φ60

G1

6600-7200

800

47-52°

49

80

1

7

9

4TG-F179*4600

245

65

360

65

325

1455

Φ60

G1

5600-6300

800

47-52°

66

120

4TG-F179*4800

245

65

360

65

325

1505

Φ60

G1

5800-6500

800

47-52°

66

120

4TG-F179*5100

245

65

360

65

325

1580

Φ60

G1

6200-6800

800

47-52°

70

120

4TG-F179*5390

245

65

360

65

325

1655

Φ60

G1

6600-7200

800

47-52°

70

120

4TG-F179*5780

245

65

360

65

325

1750

Φ60

G1

7200-8000

1000

47-52°

70

135

6TG-F179*5780

245

65

360

65

325

1270

Φ60

G1

7200-8000

1000

47-52°

49

120

2

0

2

4TG-F202*5390

280

65

360

65

325

1675

Φ65

G1

6600-7200

800

47-52°

92

165

4TG-F202*5780

280

65

360

65

325

1770

Φ65

G1

7200-8000

1000

47-52°

96

165

4TG-F202*6180

280

65

360

65

325

1870

Φ65

G1

8000-8500

1000

47-52°

96

185

5TG-F202*7200

280

65

360

65

325

1770

Φ65

G1

8700-9500

1000

47-52°

88

185

 Note: The above product models are our company's regular product models. Customers are requested to choose regular products as much as possible, which can improve the delivery time and service quality. 

Workshop with advanced equipment:

Exhibition:

Certificates: ISO9001, IATF 16949:2016, CE,etc.

FAQ:
Q1: How about your cylinders compared with HYVA cylinder ?
      Our cylinders can replace HYVA cylinder well, with same technical details and mounting sizes

Q2: What's your cylinder's advantages ?
      The cylinders are manufactured by advanced equipments and made under strictly quality control processing.
      The steel is quenched and tempered 27SiMn steel and all raw materials are good quality from world famous companies.
      Competitive price!

Q3: When your company be established ?
      Our company be established in 2002, professional manufacturer of hydraulic cylinders more than 20 years.
      We had passed IATF 16949:2016 Quality control system, ISO9001, CE,etc.

Q4: How about the delivery time ?
       7-15 days approximately.

Q5: How about the cylinder's quality gurantee ?
      One year.

 

Certification: CE, ISO9001, IATF 16949:2016, SGS
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Switching Type
Customization:
Available

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hydraulic cylinder

How do hydraulic cylinders handle the challenges of minimizing friction and wear?

Hydraulic cylinders employ several mechanisms and techniques to effectively minimize friction and wear, ensuring optimal performance and longevity. Minimizing friction and wear is crucial for hydraulic cylinders as it helps to maintain efficiency, reduce energy consumption, and prevent premature failure. Here's a detailed explanation of how hydraulic cylinders handle the challenges of minimizing friction and wear:

1. Lubrication:

- Proper lubrication is essential for minimizing friction and wear in hydraulic cylinders. Lubricating fluids, such as hydraulic oils, are used to create a thin film between moving surfaces, reducing direct metal-to-metal contact. This lubricating film acts as a protective barrier, reducing friction and preventing wear. Regular maintenance practices include monitoring and maintaining the appropriate lubricant levels to ensure optimal lubrication and minimize frictional losses.

2. Surface Finishes:

- The surface finishes of components in hydraulic cylinders play a crucial role in minimizing friction and wear. Smoother surface finishes, achieved through precision machining, grinding, or the application of specialized coatings, reduce surface roughness and frictional resistance. By minimizing surface irregularities, the risk of wear and friction-induced damage is significantly reduced, resulting in improved efficiency and extended component life.

3. High-Quality Sealing Systems:

- Well-designed and high-quality sealing systems are crucial for minimizing friction and wear in hydraulic cylinders. Seals prevent fluid leakage and contamination while maintaining proper lubrication. Advanced sealing materials, such as polyurethane or composite materials, offer excellent wear resistance and low friction characteristics. Optimal seal design and proper installation ensure effective sealing, minimizing friction and wear between the piston and cylinder bore.

4. Proper Alignment and Clearances:

- Hydraulic cylinders must be properly aligned and have appropriate clearances to minimize friction and wear. Misalignment or excessive clearances can result in increased friction and uneven wear, leading to premature failure. Proper installation, alignment, and maintenance practices, including regular inspection and adjustment of clearances, help ensure smooth and even movement of the piston within the cylinder, reducing friction and wear.

5. Filtration and Contamination Control:

- Effective filtration and contamination control are essential for minimizing friction and wear in hydraulic cylinders. Contaminants, such as particles or moisture, can act as abrasive agents, accelerating wear and increasing friction. By implementing robust filtration systems and proper maintenance practices, hydraulic systems can prevent the ingress of contaminants, ensuring clean and properly lubricated components. Clean hydraulic fluids help minimize wear and friction, contributing to improved performance and longevity.

6. Material Selection:

- The selection of appropriate materials for hydraulic cylinder components is crucial in minimizing friction and wear. Components subject to high frictional forces, such as pistons and cylinder bores, can be made from materials with excellent wear resistance, such as hardened steel or composite materials. Additionally, selecting materials with low coefficients of friction helps reduce frictional losses. Proper material selection ensures durability and minimized wear in critical components of hydraulic cylinders.

7. Maintenance and Regular Inspection:

- Regular maintenance and inspection practices are vital for identifying and addressing potential issues that could lead to increased friction and wear in hydraulic cylinders. Scheduled maintenance includes lubrication checks, seal inspections, and monitoring of clearances. By promptly detecting and rectifying any signs of wear or misalignment, hydraulic cylinders can be kept in optimal condition, minimizing friction and wear throughout their operational lifespan.

In summary, hydraulic cylinders employ various strategies to handle the challenges of minimizing friction and wear. These include proper lubrication, employing suitable surface finishes, utilizing high-quality sealing systems, ensuring proper alignment and clearances, implementing effective filtration and contamination control measures, selecting appropriate materials, and conducting regular maintenance and inspections. By implementing these practices, hydraulic cylinders can minimize friction and wear, ensuring smooth and efficient operation while extending the overall lifespan of the system.

hydraulic cylinder

Integration of Hydraulic Cylinders with Equipment Requiring Rapid and Dynamic Movements

Hydraulic cylinders can indeed be integrated with equipment that requires rapid and dynamic movements. While hydraulic systems are generally known for their ability to provide high force and precise control, they can also be designed and optimized for applications that demand fast and dynamic motion. Let's explore how hydraulic cylinders can be integrated with such equipment:

  1. High-Speed Hydraulic Systems: Hydraulic cylinders can be part of high-speed hydraulic systems designed specifically for rapid and dynamic movements. These systems incorporate features such as high-flow valves, optimized hydraulic circuitry, and responsive control systems. By carefully engineering the system components and hydraulic parameters, it is possible to achieve the desired speed and responsiveness, enabling the equipment to perform rapid movements.
  2. Valve Control: The control of hydraulic cylinders plays a crucial role in achieving rapid and dynamic movements. Proportional or servo valves can be used to precisely control the flow of hydraulic fluid into and out of the cylinder. These valves offer fast response times and precise flow control, allowing for rapid acceleration and deceleration of the cylinder's piston. By adjusting the valve settings and optimizing the control algorithms, equipment can be designed to execute dynamic movements with high speed and accuracy.
  3. Optimized Cylinder Design: The design of hydraulic cylinders can be optimized to facilitate rapid and dynamic movements. Lightweight materials, such as aluminum alloys or composite materials, can be used to reduce the moving mass of the cylinder, enabling faster acceleration and deceleration. Additionally, the cylinder's internal components, such as the piston and seals, can be designed for low friction to minimize energy losses and enhance responsiveness. These design optimizations contribute to the overall speed and dynamic performance of the equipment.
  4. Accumulator Integration: Hydraulic accumulators can be integrated into the system to enhance the dynamic capabilities of hydraulic cylinders. Accumulators store pressurized hydraulic fluid, which can be rapidly released to supplement the flow from the pump during high-demand situations. This stored energy can provide an extra boost of power, allowing for faster and more dynamic movements. By strategically sizing and configuring the accumulator, the system can be optimized for the specific rapid and dynamic requirements of the equipment.
  5. System Feedback and Control: To achieve precise and dynamic movements, hydraulic systems can incorporate feedback sensors and advanced control algorithms. Position sensors, such as linear potentiometers or magnetostrictive sensors, provide real-time position feedback of the hydraulic cylinder. This information can be used in closed-loop control systems to maintain precise positioning and execute rapid movements. Advanced control algorithms can optimize the control signals sent to the valves, ensuring smooth and dynamic motion while minimizing overshooting or oscillations.

In summary, hydraulic cylinders can be integrated with equipment that requires rapid and dynamic movements by utilizing high-speed hydraulic systems, employing responsive valve control, optimizing cylinder design, integrating accumulators, and incorporating feedback sensors and advanced control algorithms. These measures enable hydraulic systems to deliver the speed, responsiveness, and precision necessary for equipment operating in dynamic environments. By leveraging the capabilities of hydraulic cylinders, manufacturers can design and integrate systems that meet the requirements of applications demanding rapid and dynamic movements.

hydraulic cylinder

What benefits do hydraulic cylinders offer for tasks requiring heavy lifting or movement?

Hydraulic cylinders offer numerous benefits for tasks that involve heavy lifting or movement. Their unique design and characteristics make them well-suited for applications that require substantial force, precise control, and reliable operation. Here are the detailed benefits that hydraulic cylinders provide for such tasks:

1. High Force Generation:

- Hydraulic cylinders are capable of generating significant amounts of force. By utilizing hydraulic pressure, which can be easily amplified, hydraulic cylinders can exert substantial force to lift and move heavy loads. The force output of a hydraulic cylinder is directly proportional to the hydraulic pressure and the surface area of the piston. This high force capability makes hydraulic cylinders ideal for tasks that involve heavy lifting, pushing, or pulling.

2. Precise Control:

- Hydraulic cylinders offer precise control over the force and motion they generate. By regulating the flow of hydraulic fluid into the cylinder, the speed, direction, and position of the cylinder's movement can be accurately controlled. This level of control is crucial for tasks that require precise positioning, delicate movements, or synchronization of multiple cylinders. It enables operators to perform operations with accuracy and minimize the risk of damage or accidents.

3. Safety:

- Hydraulic cylinders are designed with safety features to ensure the protection of both personnel and equipment. They incorporate overload protection mechanisms, such as relief valves, that prevent excessive force or pressure from damaging the system. Additionally, hydraulic cylinders allow for controlled and gradual movements, reducing the risk of sudden and uncontrolled motions that could pose safety hazards during heavy lifting or movement tasks.

4. Versatility and Adaptability:

- Hydraulic cylinders are versatile components that can be adapted to meet specific requirements. They can be customized based on factors such as force capacity, stroke length, speed, and mounting options, allowing them to be integrated into various types of machinery. This versatility makes hydraulic cylinders suitable for a wide range of applications, including construction, material handling, mining, agriculture, and more.

5. Smooth and Controlled Operation:

- Hydraulic cylinders provide smooth and controlled operation, ensuring efficient and reliable performance during heavy lifting or movement tasks. The hydraulic fluid acts as a cushioning medium, which helps dampen shocks and vibrations, resulting in smoother and quieter operation. This controlled operation also reduces the risk of damage to the load being lifted or the surrounding equipment.

6. Compact Design:

- Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size, compared to the forces they can generate, makes them suitable for applications where space is limited or weight restrictions apply. This compact design enables the integration of hydraulic cylinders into different types of equipment without compromising performance or efficiency.

7. Durability and Reliability:

- Hydraulic cylinders are built to withstand rigorous operating conditions and provide long-term reliability. They are constructed with robust materials, precise machining, and effective sealing systems to ensure durability and prevent fluid leakage. Hydraulic cylinders can withstand high pressures, heavy loads, and continuous use, making them suitable for demanding tasks involving heavy lifting or movement.

8. Energy Efficiency:

- Hydraulic cylinders contribute to energy efficiency in tasks requiring heavy lifting or movement. Hydraulic systems allow for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, which reduce energy consumption by optimizing the use of hydraulic fluid.

In summary, hydraulic cylinders offer several benefits for tasks that involve heavy lifting or movement. They provide high force generation, precise control, safety features, versatility, smooth operation, compact design, durability, and energy efficiency. These advantages make hydraulic cylinders indispensable components in various industries where heavy loads need to be lifted, pushed, or moved with accuracy and reliability.

China OEM Hot Sale China Famous Brand Front End Telescopic Hydraulic Cylinder for Dumper Truck   with Great quality China OEM Hot Sale China Famous Brand Front End Telescopic Hydraulic Cylinder for Dumper Truck   with Great quality
editor by CX 2023-10-17